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HWASHI Transformer EI Lamination Core Automatic TIG Welding Machine
DESCRIPTION
The machine is designed as automatic assembly welding for transformer E, I lamination assembly. After clamping by the cylinders and being fixed, the welding gun will enter into welding area at constant speed under the effect of servo motor. Then the welding gun will finish the welding process. In order to achieve higher automatic, we designed the machine with feeding and discharging conveyer belt. It can help to save more labor force and increase production rate
Welding Power Source | Servo Drive Automatic Moving Welding Gun |
Adopt 3 sets of Japan Panasonic YC-400TX TIG welder as the welding power source with stable and good welding quality. (or other brand as you request) | The welding gun will be driven automatically to complete the straight seam welding on the EI lamination core. The number of the gun required depends on the product. |
Automatic Loading and unloading Conveyor | Final EI Lamination Core Sample |
The product will be loaded to the welding position automatically. And after welding, the product will be pushed back and unloaded automatically. So as to achieve full automatic process and save labor force. | There are three welding seams. One time welding with high efficiency. Stable welding quality. No need experienced welding operator. Save labor cost.
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No. | Items | Data |
1 | TIG Welder Number | 2-3 (as per product drawing) |
2 | Welding Gun Moving Distance | 18-120mm (as per product drawing) |
3 | Cylinder Types | 3 (horizontal, vertical, upper clamping) |
4 | Feeding Conveyor Length | 1200mm |
5 | Welding Speed | 10mm/sec |
FEATURES
1. After assembly of the E piece and I piece, the electric reactor will enter into feeding conveyer belt, then enter into horizontal feeding cylinder area under the effect of adjustable-speed motor.
2. The horizontal feeding cylinder will action, pushing the work piece into vertical feeding cylinder area.
3. Afterwards, the vertical feeding cylinder will action, pushing the work piece into flat welding area. The left and right leveling cylinder will level off the work piece and compress it. The upper cylinder will action to compress the work piece.
4. Then the left and right leveling cylinder will return to original position. Later, the servo motor starts to drive the welding gun into welding area. Then the welding gun will start welding.
5. After finishing the setting welding length, the servo motor will drive the welding gun to reset. The upper cylinder will reset, then the discharging cylinder will action, pushing the welded work piece into discharging conveyer belt. Under the effect of conveyer belt, the work piece will be conveyed to the next process.
Applicable area
Automatic assembly and welding of EI lamination