Automatic Anti-Collision Welding Gun for Stable Stainless Steel Chair Frame MIG Welding

Automatic Anti-Collision Welding Gun for Stable Stainless Steel Chair Frame MIG Welding

Payload 8kg 1.4m arm 6 axis welding robot for furniture performance is designed for welding the chair. Adopt 6 axis robot with MIG welder for automatic welding. Use cylinder to clamp the work piece. Use the lever principle to fix the product and ensure the location requirement for robotic automatic welding. Ensure each position could be welded and the fixture is designed with 2 sets in order to meet the production requirement. One set for loading, one set for welding.

Project Background: Stainless Steel Chair Frame MIG Welding Robot (Applied in one of the furniture company in Heyuan, China)

Payload 8kg 1.4m arm 6 axis welding robot working process

Manual load the work piece onto the fixture of welding station 1;

Start welding; the 6 axis welding robot for furniture performance and positioner will complete welding according to the setting program.

Complete welding: When the station 1 is under welding process, you can load the work piece onto the second welding station. So the two station can be welded in cycle.

The machine can achieve automatic welding, manual loading. Help to increase welding quality and production rate. Lower production cost so as to solve the instability, low production rate caused by manual work. Higher automation level.

Welding Effect

Features of Payload 8kg 1.4m arm 6 axis welding robot

1. Positioner, manual loading;

2. Cylinder for clamping the product;

3. Cylinder to turn over the fixture;

4. Robot automatic welding;

5. Manual unloading the product;

6. Welding gun cleaner device

Application Effect

1. The Six-station positioner layout can realize long time continuous welding, welding efficiency and welding quality has been significantly improved;
2. The positioner realizes the workpiece clamping at one time, and automatically realizes the alternating welding of the four corners of product, the deformation is effectively controlled.
3. This machine can achieve automatic welding with manually loading material. It can also improve the welding quality and welding efficiency. What’s more, it can reduce the production cost. The problem of unstable quality and low production efficiency caused by pure manual operation has been solved.
4. Robot replace manual welding. Welding industry is a high-risk industry, high temperature, arc light and welding smoke have a certain impact on the physical and mental health of workers;
5. It is an inevitable trend to use robots to replace welding robots in welding, which is not only the promotion of the market, but also the requirement of technological upgrading.

Workflow

1) Manual loading of the workpiece to the fixture in Station 1 fixed table;

2) Start welding;

3) The robot and welding machine will do welding on the workpiece according to the presetting program;

4) Welding completed;

5) While the station 1 is being welded, station 2 is being loaded and fixed the work piece synchronously. Two stations work alternately.

6) Cycle working

Robot Welding Processes

HWASHI robots provide maximum workina range and canbe installed from multiple andles to improve the flexibility of the system, The mechanical arm can instal various types of welding torches. arious welding power sources can be matched to meet diferent weldingrequirements and realize various welding processes.

Provide different types of welding positioner

1. it can work in coordination with the robot to ensure constant welding speed and attitude and provide higher welding quality.

2. Use imported servo motor with high precision reducer, high rotary accuracy, accurate positioning, and strong bearing capacity.

3. By turning the workpiece fixed on the worktable to the required welding angle.

Provide the 7th axis of the customized machine

1. Increase the working range of the robot to solve the disadvantages of limited working range caused by limited movement range of the robot.

2. Robot slide rail installation: the robot can walk alone or walk with matching welding power supply and robot control cabinet as a whole according to the on-site working conditions of customers.

3. Special protective mechanism to prevent welding spatter or dust in the air which will cause bad impact of precision parts.

4. In order to adapt to the different conditions of different customers, be able to do different configuration and installation for customer.

Robot Integration

In addition to HWASHI robot systems, we can also integrate with international brands of robot to provide complete welding robot solutions.

Robot Cases and Welding Sample

Welding Robot Applications

Welding robot can weld iron, stainless steel, galvanized pipes, plates, wires, tubes, and small and large workpieces can be robotically welded with good and beautiful welding effect